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liquid syrup manufacturing plant

Automatic Liquid Syrup Manufacturing Plant

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The Liquid Manufacturing Plants are ideal tools for the pharmaceutical industry for the production of Oral Liquids. It is specially designed to take care of two critical factors which directly affect the quality of the Liquids. Minimum manual handling of Liquid.

Effective cleanness during manufacturing. Capacity ranges from 50 L to 20,000 L.

Needless to say, it also provides the benefits of the effective manpower utilization.


Liquid Manufacturing Plant consists :

  • Sugar Melting Vessel
  • Pre-filtration unit
  • Syrup Manufacturing Vessel
  • Filtration unit
  • Storage Vessel
  • Control Panel
  • Product Piping
  • Working Platform

 

  • This system consists of a closed circuit manufacturing facility from feeding of Sugar / Water Phase to loading the Liquid
    Filling Machine.
  • The Sugar and Water, are load with vacuum system or by mechanical system or manually.
  • The Sugar Syrup Vessel is supplied with high speed stirrer & electrical heating (In small model) / steam heating facility
    (In bigger size model) .The sugar syrup is prepared at required temperature & are transferred to Manufacturing Vessel
    by vacuum or by transfer pump.
  • The product during emulsion formation is recalculated through In-Line Homogenizer or Liquid Transfer Pump.( Optional
    Facility )
  • The Pump also discharges the product in the Storage Vessel.
  • The Storage Vessel is then taken to the filling area (if it is small capacity) and is connected to again Liquid Transfer
    Pump. Or Storage Vessel remains fixed (In bigger size) & pump transfer the Liquids in the float tank which is connected
    with filling machine.
  • The entire Plant can be operated by centralized operating panel by one operator.

Salient Features:

  • The Plant is designed to be operated only by one operator and one helper.
  • All material transfers are done by vacuum or by transfer pumps.
  • All the vessels are CGMP (paint free construction)
  • The gaskets used are of silicon (food grade).
  • All contact parts are of S.S. 304 quality material (SS316 provided on demand) & finished to class 4B (Mirror) finish and
    are crevice free.
  • The entry of stirrer & high speed emulsifier are from top. In-line Emulsifier (as per customer choice) provided on
    demand.
  • All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and hence can be sterilized.
  • All pipes, pipe fittings and valves are of SS304 / SS316 (as per customer requirement) seamless quality, internally
    electro polished, with tri-clover ended joints.

Filter Press

Operation :
The unfiltered liquid is fed into the filter under positive pressure, where liquid travels in downwards direction and finds its way through opening on sides of the Filter Plates.

As the liquid pressure increases, the Filter media holds the foreign particles and allows only clear filtrate to pass through the central channel formed by interlocking pressure cups to the outlet. Filtration is continued until the cake holding capacity of the unit is reached or until the filtrate rate becomes too slow owing to cake resistance.

Technical Specification :

Types Diameter of Plate No. of Plates Filtering Area M2 Cake Capacity Output Ltr / Hr
S86 8" 6 0.1886 m2  4.34 liters 400 
S88 8" 8 0.2260 m2  5.79 liters 500 
S148 14" 8 0.6130 m2  27.78 liters 1000 
S1410 14" 10 0.7960 m2  34.72 liters 1200 
S1812 18" 12 1.745 m2  78.01 liters 4000 
S1815 18" 15 2.169 m2  40.50 liters 5000 
S1823 18" 23 3.338 m2  63.49 liters 7000 
S2410 24" 10 2.53 m2  142.56 LITERS 9000 
S2418 24" 18 4.37 m2  113.12 LITERS 16,200 
S2413 24" 13 3.22 m2  185.33 LITERS 11,700
S2424 24" 24 5.75m2 150.81 LITERS 21,000

 

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